Design - From Start To Finish
Fundamental
Tory's Hill focuses on core design concepts from start to finish. We ask 'why' at every turn and we relate deliverables to our customer's focused needs throughout every effort. Fundamental design principles underly all successful development programs, large or small. A solution's elegance - and often its economy - is embodied by the simplicity of its form and execution.
Digital and Classical
We rely first on classical design and analytical methods applied with modern computing tools. 3D detailed designs can be shared in real time with the Solidworks(r) 3D Experience platform. Advanced AI tools are brought to bear on classical textbooks, resulting in custom coded solutions and models from which design optimization is transformed.
For Manufacture
We are in it to build it. Our design work starts and ends with manufacturing at the forefront. Tory Hill employs in-house CNC, 3D printing, fabrication, and calibrated inspection equipment supplemented with a close network of local specialty contractors. From precision machining and complex assemblies to inspection and FAA conformity, we ensure your design is ready for effective manufacture.
Areas of Expertise
- Practical Concepts and Completion Roadmaps - Quantify and Communicate
- Project Evaluations and Trade Studies - Make sure its worth it before you start
- 3D Parametric Modeling with Solidworks(r)
- Online Solidworks(r) "3D Experience" Customer Portal - real time 3D design reviews
- 3D Scanning and Data Processing
- Prototype and Production Drawings and Specifications
- Classical Analysis - Aerodynamics and loads, flight dynamics and performance, structural, powerplant, mechanical and electrical systems
- Cargo handling systems, equipment, and installations - Active ULDs
- Electrical Systems Design - including wiring schematics and Systems Safety Analysis, antenna and ISR equipment installations
- Mechanical Systems Design - including control and hydraulic systems
- Amphibious Twin Seaplane Floats - Hull and installation designs
- Landing Gear Design and Analysis, new and modified
- Powerplant Installation Design and Analysis - Piston and Turboprop - Engine and Propeller
- Fuel System Modifications
- Finite Element Modeling (FEM) Simulation - Static and Dynamic
- Computational Fluids Dynamics (CFD) Analysis - From simple to complex

- Composite Process Specifications, Analysis, and Design Data
- DER approvals for all types of engineering design and analysis data including support from our in-house FAA Designated Engineering Representative (DER)
- Creative aircraft repair and alteration designs for individual aircraft to keep them flying!
- Bespoke Interior Refits and Modifications